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FK5 molding complex

This complex is intended for preparation of cold-binder-bonded mixtures in cores and molds production with possibility to use ALPHASET, PEP SET, CO2, COLD-BOX Resol + CO2 and FURAN processes. Unit capacity from 1 to 5 tons of molding mixture per hour. It can be used for preparation of cold-binder-bonded mixtures in cores and molds production. The advantage of the FK5 molding complex is absence of necessity for pre-commissioning operations.

Litmashpribor LLC offers FK5 molding complex with capacity of 1 to 5 tons of molding sand per hour. This complex can be applied for molds and cores production with possibility to use ALPHASET, PEP SET, CO2, COLD-BOX Resol+CO2 and FURAN processes.

Advantages:

Compactness, there is no need for performing pre-commissioning operations.

Configuration:

  • S-105V Mixer.
  • Metering device for one product with three programs setting possibility.
  • Storage tank.
  • Support frame.
  • Ladder and tank operating platform protection.
  • Molder control panel with the following functions: program selection, compaction table control, start/stop/pause mode selection.
  • Control cabinet equipped with Mitsubishi pls and frequency converters, touch screen, air-preparation unit, filter for sand purification by binder and solidifying agent, pneumatic locking ball valve, reed sensor preventing sand mixer power-up in case of opened screw.
  • CAMOZZI Pneumatics.
  • Two metering pumps operating with magnet drives (made of stainless steel and Teflon gear wheels).
    Including:
    1 pump for binder (Fluid-o-tech Italy)
    1 pump for solidifying agent (Fluid-o-tech Italy)
  • Compaction table (built-in), with rollers and a pneumatic lifting table.
  • Compaction table oscillations frequency converter.
  • Two tank level sensors (upper/lower).
  • Operating manual.
PDFBrochure
Technical specifications:
Maximum mixer capacity, ton/h 1-5
Discharge funnel height above the compaction table level, mm 740
Complex overall dimensions, mm 2450х2100х3900
Screw rotation speed, rpm 500
Mixer power consumption, kW 3
Load-carrying capacity of the Compaction table (built-in), kg, not over  1000
Vibration exciter frequency, Hz 20-50
Air consumption per cycle, not over, m3 0,008
Compaction table power consumption, kW 1
Storage tank capacity, m3 3
Working area dimensions of the compaction table rollers, mm  
Length  1000
Width 780
Compaction table height, mm 510
Complex weight, kg 1800